Godrej & Boyce Mfg. Co. Ltd
Client Overview:
Godrej & Boyce, a Godrej group company, began it's journey in 1897 with the manufacture of high quality locks and continues with its outstanding engineering capabilities across diverse categories – from consumer goods and furniture, precision manufacturing and aerospace, infrastructure development, and industrial logistics to real estate and power distribution.
Project Situation:
Want to test the motors for various tests at voltages ranging from 0- 580VAC & frequency 50 / 60Hz with motor capacity ranging from 5HP to 40 HP for global supplies.
Complication:
Need for sleek, pollution free power supply with remotely controlled Power supply which can provide variable voltage from 0-580VAC and support for various Motor tests as per International standards.
Question:
How can we create a cost-effective solution that meets the diverse testing requirements of multiple countries in one unit which can supply different voltages at 50/60 Hz?
Answer:
What did TechnoVision do for Godrej & Boyce Mfg. Co. Ltd:
- Designed a customized 100KVA Static Frequency Converter with variable voltage arrangement.
- Designed the solution to meet the specific requirements of the testing facility to meet the testing requirements of motors for global market.
- Optimized the converter’s performance for consistent power supply during testing.
- Customized the system to handle fluctuating power demands efficiently.
- Delivered a reliable solution that improved the overall in house testing facility.
TechEra Engineering Ltd
Client Overview:
TechEra Engineering (India) Ltd operates in the Aerospace and Automation sector in India, contributing to the country's technological advancements and national security. With a core focus on manufacturing, the company plays a crucial role in producing high quality components and systems that meet the demanding standards of the aerospace industry.
Project Situation:
Large factory premises have critical, expensive equipment that faces power failures and voltage fluctuations, causing machine breakdowns and production losses. This leads to losses of approx Rs 5 Lakhs/power failure.
Complication:
Plans to install several UPS for protecting critical equipment from power failure & voltage problems. All these distributed UPS will protect limited equipment, occupy more space, need more money to be invested.
Question:
How to protect an entire factory at almost the same or lower cost and have a very high reliability?
Answer:
What did TechnoVision do for TechEra Engineering Ltd :
- Tailored solution is designed based on the customer's unique demands.
- Centralized 120 KVA UPS is installed to address power failures and fluctuations.
- As a result, production losses are significantly reduced.
- Downtime is minimized, leading to improved operational efficiency.
- High/Low voltage problems are also solved leading to low maintenance and lower electricity bills.
Precise Cutting Tools Pvt Ltd
Client Overview:
Precise Cutting Tools Pvt Ltd, is a prominent name in high-precision cutting solutions, recognized for its expertise in the industry. The company specializes in manufacturing cutting tools, tool holders, boring bars, end mills, U drills, cutters, customized tools, and precision components. With a strong commitment to quality and innovation.
Project Situation:
Due to power failures and fluctuations, machine failures and damage to critical machine parts occurred. This downtime led to a halt in production shifts, leaving both the manufacturing process and manpower idle.
Complication:
Each power failure causes massive productivity loss and material wastage, as the manufacturing process stops. Once power failure occurs, the process needs to be restarted from the beginning, further increasing delays and costs.
Question:
How to protect an entire factory at almost the same or lower cost and have a very high reliability?
Answer:
What did TechnoVision do for Precise Cutting Tools Pvt Ltd:
- A tailored solution was designed based on the customer's unique requirements.
- Installed 60 KVA and 80 KVA UPS systems to address power failures and fluctuations.
- As a result, production losses are significantly reduced.
- Downtime is minimized, leading to improved operational efficiency.
- High/Low voltage problems are also solved leading to low maintenance and lower electricity bills.
- The customer expressed satisfaction with the fast delivery of materials and the timely completion of all tasks.
Kirloskar Ebara Pumps Ltd
Client Overview:
Kirloskar Ebara Pumps Limited (KEPL) is a prominent Indian manufacturer specializing in high-quality pumps and steam turbines. Established as a joint venture between Kirloskar Brothers Limited of India and Ebara Corporation of Japan, KEPL has built a strong reputation for excellence in fluid management solutions.
Project Situation:
The 100 KVA servo stabilizer #2 experienced a critical failure due to a fault in the control card. Despite repeated repairs, the stabilizer has been causing frequent breakdowns. This recurring issue resulted in production downtime, halting shifts and leaving the manufacturing process and manpower idle.
Complication:
Nobody was ready to work on this due to its complexity, as it is an imported machine with limited availability of spare parts. Local vendors quoted extremely high repair costs, adding to the challenge.
Question:
How can we provide a faster & cost-effective repair solution to meet the customer's urgent need while ensuring uninterrupted operations in the future?
Answer:
What did TechnoVision do for Kirloskar Ebara Pumps Ltd:
- Studied the functioning of the machine as a whole
- Adjusted the replacement for damaged spares locally
- Repaired the machine in 7 days & tested it for its performance
- Replaced the previous manual display on the machine with a new digital display.
- As a result, production resumed.
- Customer expressed satisfaction with TechnoVision’s prompt service, localized spare support, and effective execution.
- The elimination of breakdowns resulted in significant cost savings and enhanced operational efficiency.