Oil & Natural Gas Corporation Ltd
(End User)
Carlton Industrial Engineers LLP
(EPC Contractor)
Client Overview:
Carlton Industrial Engineers LLP firm is engaged in wholesaling, trading and retailing quality assured a range of JIC Fittings, Hose Pipe, Metal Flanges etc. Additionally, the company operates a well-equipped infrastructure facility featuring the latest machinery and tools to support efficient manufacturing and operations.
Project Situation:
The contractor faces uncertainty in executing the solar power restoration project for ONGC Mumbai High, which must be completed within 6 months. With a tight timeline, they require expert guidance to navigate the process—from survey to completion—ensuring seamless execution and timely project delivery.
Complication:
Approval from ONGC and the third-party inspection agency needed to be obtained within three months. Conducting an offshore survey while designing, manufacturing, and delivering the solar charge controller and DCBD added significant challenges. Strict timelines demanded meticulous planning to ensure compliance.
Question:
How can we ensure on-time material manufacturing while handling third-party inspections and offshore commissioning, ensuring smooth execution within the three-month timeline?
Answer:
What did TechnoVision do for Oil & Natural Gas Corporation Ltd:
- Conducted a detailed study of tender documents and site visits for accurate system design.
- Designed a 72V/24V/12V DC system with redundancy for Telemetry (RTU), NAVAID, and GDS applications.
- Completed the document approval process in coordination with the EPC and ONGC teams.
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Engineered a power system integrating multiple sources:
- 2 redundant 6KW Solar PV cells
- 2 Solar MPPT Charge Controllers
- Diesel Generator-based Charger
- DC-DC Regulator
- DC-DB & Batteries ensuring 7 days of autonomy (backup)
- Remote Communication facility readiness
- 1+1 redundancy at all levels
- Provided site supervision during installation to ensure seamless execution.
- Successfully completed the entire project from survey to commissioning within six months.
Excel Micron Pvt Ltd
Client Overview:
Excel Micron (POONA) Pvt Ltd was established in 2002 to manufacture High Alumina Catalyst Bed Supports in various sizes ranging from 3mm to 100mm, with 99% pure alumina, meeting the stringent specifications of user industries. It is the world’s largest manufacturer of High Alumina Catalyst Bed Supports.
Project Situation:
Cycle Process-oriented manufacturing can't be halted for power failure. This leads to losses of approx. Rs 2 Lakhs/power failure.
Complication:
Each power failure causes massive productivity loss, and material wastage. In Bhosari power failure was reported 2 times a week. Having an AMF based DG set did not solve this problem.
Question:
Can UPS support harsh Industrial loads like furnaces, Blowers, conveyors and other Inductive loads and function long term without high recurring cost?
Answer:
What did TechnoVision do for Excel Micron Pvt Ltd:
- Tailored solution is designed based on the customer's unique demands.
- Centralized 120 KVA UPS is installed to address power failures and fluctuations.
- As a result, production losses are significantly reduced.
- Downtime is minimized, leading to improved operational efficiency.
- High/Low voltage problems are also solved leading to low maintenance and lower electricity bills.
Sonatrach Petroleum Corporation
(End User)
Client Overview:
Sonatrach Petroleum Corporation (SPC) is a wholly-owned subsidiary of Sonatrach, the national stateowned oil company of Algeria. Established to manage and oversee Sonatrach's international operations, SPC focuses on the trading of oil, refined products, liquefied petroleum gas (LPG), and shipping activities.
Atlas Copco (India) Pvt. Ltd.
(Contractor)
Client Overview:
Atlas Copco (India) Private Ltd. has established itself as a leading provider of sustainable productivity solutions, offering a range of products including compressors, vacuum solutions, generators, pumps, power tools, and assembly systems.
Petrofac Limited
(Consultant)
Client Overview:
Petrofac Limited is a leading international energy services company specializing in the design, construction, management, and maintenance of oil, gas, refining, petrochemical, and renewable energy infrastructure.
Project Situation:
The contractor faces uncertainty in executing the Battery Charger project for Sonatrach Petroleum Corporation, Algeria, with a strict 1-month deadline. Delays could impact operations, making expert guidance crucial for smooth execution and timely completion.
Complication:
Approval from Petrofac and the third-party inspection agency needed to be obtained within 1 month. Designing, manufacturing, and delivering the productive solution involved significant challenges. Strict timelines demanded meticulous planning to ensure compliance.
Question:
How can timely material manufacturing be ensured while managing third-party inspections and maintaining smooth execution within the 1-month timeline?
Answer:
What did TechnoVision do for Atlas Copco (India) Pvt. Ltd. :
- Conducted a detailed study of tender documents and site visits for accurate system design.
- Designed and delivered an SMPS-based Float Cum Boost Battery Charger with diode droppers for load management.
- Integrated the system with an Engine-Driven Air Compressor Package and Air Drye Package.
- Provided interlock between the Battery Charger and Engine for optimized operation.
- Implemented PLC, HMI, and IP55 protection with Remote Communication & Potential-Free Contacts.
- Ensured 1+1 redundancy at all levels for reliability.
- Provided site supervision during installation, ensuring seamless execution and successful project completion from survey to commissioning within the committed timeline.